Engineering & DFM
Review your 2D drawings, 3D CAD and assembly requirements against the intended process. Identify material, tolerance, geometry and assembly risks, with proposed changes for your engineering team to review.
ENGINEERING · INDUSTRIALISATION · MANUFACTURING
From your existing design
to reliable production in China.
BSense works alongside your engineering team to adapt parts and assemblies for manufacturing, select suitable processes and suppliers, and coordinate tooling trials, pilot builds and production launch in China.
A focused DFM review or support through to series production.
OPERATING IN DONGGUAN, CHINA
Your team in the world's deepest manufacturing ecosystem.
On-siteEngineering oversight
FlexibleOne stage or end-to-end
ControlledSuppliers, production & QC
START WHERE YOU ARE
One requirement.
Or the complete journey.
01 / ENGINEERING REVIEWYour team already knows the product. We bring the manufacturing input and on-site coordination needed to produce it in China. Start with a focused DFM review, a tooling or supplier challenge, or engage us through industrialisation and ongoing production.
- Design review & DFM
- Process & supplier selection
- Tooling & production trials
- Pilot production
- Production launch & ongoing control
Quality planning and customer approval run through every stage. The route is adapted to your starting point.
CAPABILITIES
Built to complement
the team you already have.
Prototypes & trial builds
Choose builds that answer a defined question: fit, function, material behaviour or process feasibility. Distinguish prototype results from trials using the tooling and equipment intended for production.
Tooling
Coordinate production tooling, trial runs and corrections with the selected suppliers. Review trial parts against agreed requirements before tooling acceptance and the next production stage.
Supplier Management
Select and assess manufacturing partners against your processes, equipment needs, expected volumes, quality requirements and cost objectives. Coordinate technical clarification and supplier follow-up in China.
Industrialisation & production
Prepare the manufacturing route, coordinate pilot builds and resolve issues before launch. Support production transfer, ramp-up and ongoing manufacturing with the selected Chinese factories.
Quality Control
Translate agreed critical dimensions and product requirements into inspection points and acceptance criteria. Follow initial parts, in-process checks, non-conformances and corrective actions through to shipment review.
INDUSTRIALISATION IN PRACTICE
Prove the process.
Not just the prototype.
A working prototype does not, by itself, demonstrate repeatable manufacturing. We coordinate trials using the intended production processes, tooling and equipment, with checks defined around your part and assembly requirements.
02 / PROCESS VALIDATIONConnect the design to the production method.
Review process selection, material, tooling, fixtures, assembly sequence and inspection needs with your engineers and the proposed factories.
Test the decisions on production equipment.
Coordinate tooling trials, measure the resulting parts and document issues. Proposed design or process changes return to your team for review.
Check readiness before increasing volume.
Use agreed pilot builds, inspection results and open-issue reviews to decide the next step. Define acceptance and release responsibilities before series production.
DEFINE THE OUTPUTS BEFORE WORK STARTS
A technical scope.
Concrete deliverables.
The deliverables are agreed for each engagement. Depending on scope, they can include:
01 / REVIEW
DFM review
Annotated drawings, manufacturing risks, proposed changes and an action list for joint review.
02 / RECORD
Industrialisation
Process and supplier assessment, tooling trial findings, measurement results and issue tracking.
03 / RELEASE
Production readiness
Pilot-build findings, agreed inspection requirements and a documented review of open points before launch.
The agreed scope defines the deliverables, review stages and responsibilities before work begins.
PROJECT IN PRACTICE
Medical-device enclosure · Injection molding
Existing CAD.
Redesigned for production.
A handheld medical-device enclosure, taken from supplied 2D drawings and 3D models through DFM redesign, prototypes, injection molds and production.
- Starting point
- Existing designs needed to be adapted for injection molding and for the components to assemble together.
- BSense scope
- DFM redesign, prototyping, tooling and production of the component sets.
- Outcome
- The redesigned parts progressed through prototypes and molds into production.
WHY BSENSE
Your engineering team.
Our coordination
on the factory floor.
BSense connects your engineering, quality and purchasing teams with manufacturing partners in China. We coordinate the technical work between your drawings, the selected processes and the people producing your parts.
ONE CONNECTED TECHNICAL LOOP
Your teamDesign & approval
BSenseOn-site coordination
FactoryTrials & production
Manufacturing feedback → joint review → agreed action
01
Direct presence
Our Dongguan team works where your suppliers and production partners operate.
02
On-site engineering coordination
Manufacturing feedback is brought back to your engineers as proposed actions. Design changes and acceptance criteria are reviewed with your team before implementation.
03
North American commercial support
A local commercial relationship for the USA and Canada, coordinated directly with the Dongguan engineering and manufacturing team.
QUALITY THROUGH EXECUTION
Control is a process,
not a final inspection.
Supplier qualification→First article→In-process inspection→Non-conformance→Corrective action→Shipment approval
Critical characteristics, inspection methods, records and release responsibilities are agreed for each program. Any required supplier certifications are checked for the specific manufacturing site and scope proposed.
INDUSTRIES
Parts, assemblies
and finished products.
03 / PROCESS CAPABILITYMedical devicesExplore sector capability ↗Industrial equipmentConsumer productsConnected hardwareMobility & transportSpecialist components
A PRACTICAL FIRST STEP
Let’s review your manufacturing project.
Tell us what is already defined, what is blocking production and what support your team needs. Include the intended processes, quantities, quality requirements and target launch date.
DIRECT CONTACTbsense@bsense-group.comDongguan, China · France · USA